Job Description

Lead Project Manager - Cement Process Expert

Roles:
  • Responsible for the Cement plant process control System (design/Implement/maintenance/extensions)

  • Developing overall Conceptual and Basis of Design level design approaches and documentation, providing feasible & cost effective solutions per client needs.

  • Developing Mechanical / Utility equipment and construction specifications.

  • Developing Mill, Kiln & Cooling system P&ID's, equipment selections, plans, plant utility distribution plans, and system details.

  • Developing Control system control philosophy, details, Sequence of Operations.

  • Performing construction assistance in submittal reviews, RFI responses, and field visits to verify construction of Mechanical / Utilities scope is executed per the intent of the design, and assisting in start-up of systems when required.

  • Managing and developing mechanical / utilities scope for project budgets and schedules. Traveling as required for client development and project execution.

  • Lead Project mechanical / utilities team from concept design through start-up as required.

  • Analyze & optimise operation of the kiln, raw material & fuel preparation, and the raw mill system

  • Review and analyze operational data to evaluate and recommend changes for efficient and continuous operation

  • Leads daily consultation with the Supervisors and staff to discuss and evaluate kiln performance and the resulting impact on overall production

  • Provide technical expertise to diagnose delays in operations, leading the efforts to remedy problems by taking appropriate actions to restore correct operating procedures

  • Collaborate with the plant Quality Control Department to meet product specifications and with plant Maintenance to communicate kiln maintenance requirements

  • Direct all material handling and refractory replacement projects

  • Analyze and interpret Pyro process data

  • Ensures maximum utilization and performance of process equipment

  • Maintains up to date industry knowledge of kiln/RM operations

Requirements:
  • At least 5 years of experience in cement manufacturing or closely related industry

  • Knowledge of chemistry of raw mix, clinker, and cement

  • Proficient in use of mechanical systems, control systems, and diagnostic skills

  • Detailed knowledge about process equipment interlocking

  • Working knowledge and technical competency in the cement manufacturing process

  • Knowledge of MSHA regulations and guidelines

  • Understanding of or experience using AutoCAD, Revit and other 3D design tools & review software like NavisWorks etc.

  • Good working knowledge in application of 2-D for developing conceptual designs and production design deliverables of complex plants. Guiding modelers /drafters and team for best piping layout design as per industry norms.

  • Ability to collaborate and work effectively in a multi-disciplinary team.