
Job Description
Lead Project Manager - Cement Process Expert
Roles:
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Responsible for the Cement plant process control System (design/Implement/maintenance/extensions)
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Developing overall Conceptual and Basis of Design level design approaches and documentation, providing feasible & cost effective solutions per client needs.
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Developing Mechanical / Utility equipment and construction specifications.
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Developing Mill, Kiln & Cooling system P&ID's, equipment selections, plans, plant utility distribution plans, and system details.
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Developing Control system control philosophy, details, Sequence of Operations.
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Performing construction assistance in submittal reviews, RFI responses, and field visits to verify construction of Mechanical / Utilities scope is executed per the intent of the design, and assisting in start-up of systems when required.
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Managing and developing mechanical / utilities scope for project budgets and schedules. Traveling as required for client development and project execution.
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Lead Project mechanical / utilities team from concept design through start-up as required.
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Analyze & optimise operation of the kiln, raw material & fuel preparation, and the raw mill system
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Review and analyze operational data to evaluate and recommend changes for efficient and continuous operation
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Leads daily consultation with the Supervisors and staff to discuss and evaluate kiln performance and the resulting impact on overall production
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Provide technical expertise to diagnose delays in operations, leading the efforts to remedy problems by taking appropriate actions to restore correct operating procedures
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Collaborate with the plant Quality Control Department to meet product specifications and with plant Maintenance to communicate kiln maintenance requirements
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Direct all material handling and refractory replacement projects
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Analyze and interpret Pyro process data
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Ensures maximum utilization and performance of process equipment
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Maintains up to date industry knowledge of kiln/RM operations
Requirements:
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At least 5 years of experience in cement manufacturing or closely related industry
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Knowledge of chemistry of raw mix, clinker, and cement
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Proficient in use of mechanical systems, control systems, and diagnostic skills
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Detailed knowledge about process equipment interlocking
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Working knowledge and technical competency in the cement manufacturing process
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Knowledge of MSHA regulations and guidelines
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Understanding of or experience using AutoCAD, Revit and other 3D design tools & review software like NavisWorks etc.
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Good working knowledge in application of 2-D for developing conceptual designs and production design deliverables of complex plants. Guiding modelers /drafters and team for best piping layout design as per industry norms.
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Ability to collaborate and work effectively in a multi-disciplinary team.